|
|
Activity: Injection Molding
Project Title: Results of 2 Door
panels and 1 Bin Assembly & 1
Defroster nozzle
Company:
XXXXXX State Indiana
Consultants: Michael Zalipski
Date: August 2001 – December 2001
Client Contact: XXXX
Summary: Evidence of success –
Consulting and Training – improving
Injection Molding
Process on Chrysler door panels.
Mold 300C
Reduced scrap from 15% to 3%
$114,345.64
Reduced part weight 148 grams
Reduced cycle time 7 seconds
Improved part quality by running on
Cavity Pressure Control
Implemented (APC) Automated Part
Containment
Reallocated 1 operator per shift – 3
shifts
Mold 307C
Reduced scrap from 8% to 1%
$145,994.40
Reduced part weight 250 grams
Reduced cycle time 6 seconds
Improved part quality by running on
Cavity Pressure Control
Implemented (APC) Automated Part
Containment
Reallocated 1 operator per shift – 3
shifts
Mold 3530
Reduced scrap from 10% to 5%
$212,544.43
Reduced part weight 28.6 grams
Reduced cycle time 8.9 seconds
Improved part quality by running on
Cavity Pressure Control
Implemented (APC) Automated Part
Containment
Overall Cost Savings for 3 tools:
$472,884.43
|
|
