Machine optimization is taking an injection molding machine and
repairing or fixing any issues that may be wrong with the
machine’s electrical system or hydraulics.
(The way it responds)

•  A newer injection molding machine has a greater ability to control, but due to age, poor maintenance, and a lack of Pm programs the molding machine cannot perform as it was intended to. Students gain an understanding of proper machine maintenance and care.

• Students learn that part of the implementation involves comprehensive machine and mold testing that on its own can resolve nagging quality issues.

• Participants learn about servo valves and proportional valves and how to use these valves to control the molding process to their advantage.

• Instruction is provided on how to use cavity pressure technology to help resolve machine problems. By reducing the variation among the numerous variables that are inherent to the injection molding machine, we can obtain a more robust process for the customers.

• Students learn that a reduction in scrap rate, part weight, and cycle time are just some of the benefits that drive the process to a Six Sigma level.