This process optimization course deals with the implementation of cavity pressure control. With the class room portion employees gain an understanding of cavity pressure control This knowledge is then used on the production floor to obtain faster cycle times, lower part weights, less scrap, and ultimately a more robust and repeatable process on current jobs.
“Floor Time required”

• Learn documentation of current process. We must know where we are before we can know where we are going.

• Students learn how to systematically approach a problem, an use scientific problem solving mythologies to ultimately fix the problem, but to also optimize the process.

• Understand the importance of proper hook-up to the RJG unit from the molding machine.

• Learn how to utilize cavity pressure in control of the injection molding process.

• Learn to dial in a Decouple 2 molding process that simulates a Decouple 3 molding process to obtain a peak post gate transfer cavity pressure.

• Students will setup a Decouple 3 molding process controlling from the plastics point of view.

• Joining a repeatable process with automated part containment and auto packaging to achieve a total lights out operation.

• Students learn about alarm setting to segregate suspect product.